New Application Studies

• Siemens 501F Gas Turbine Control System
  Hydraulic Oil
  Major Power Plant, Florida
  ASIN5117-UK
  Customer Statement:
  OEP Specialist:
  “ After installing the CJC™ Oil Filter System on our control oil systems, we have seen Varnish Potential numbers drop to single digit values. Your system has performed well and is reasonably priced for the application.”
  Solution:
  CJC™ Fine Filter HDU 15/25 PV
  
  

• Siwertell Ship Unloader, Boom Lifter, Power Plant
  Hydraulic Oil
  AES Philippines-Masinloc Power Partners
  ASIN5115-UK
  Customer Statement:
  Mr. Richard E. Ebalan, Maintenance Support, CBM:
  “Perfect and excellent solution!”
  Solution:
  CJC™ Filter Separator PTU2 27/27 PV

• Mitsubishi Steam Turbine
  Turbine Lube Oil
  AES Philippines-Masinloc Power Partners
  ASIN5114-UK
  Customer Statement:
  Mr. Richard E. Ebalan, Maintenance Support, CBM:
  “Until now, the CJC™ Filter saves us PHP 5.5 M (81,082 EUR) in oil change alone.”
  Solution:
  CJC Fine Filter HDU 27/108 MZ
  
  

• Steam Turbine, Control System
  Hydraulic Oil 
  UK Oil Fired Power Plant
  ASIN5113-UK
  Customer Statement:
  "The CJC™ Desorber D30 was considered a success. Water content was maintained to acceptable levels. Considerable savings in usage of expensive oil were achieved..."
  Solution:
  CJC™ Desorber D30 & CJC™ Fine Filter HDU 27/54 P

• Hydraulic Power Pack, Debutter, Sawmill
  Hydraulic Oil
  BALCAS Timber Ltd, Ireland
  ASIN5112-UK
  Customer Statement:
  "Since the installation of the CJC™ Offline Filter we have never had to clean or to do maintenance on the valves..."
  Solution:
  CJC™ Fine Filter HDU 27/27 P

• Chamber Filter-Press, Waste Management
  Hydraulic Oil
  Waste Management Friedberg, Germany
  ASIN5110-UK
  Humidity and dust contamination of the oil lead to blocking valves and high wear of the pumps. This made a biannual hydraulic service necessary, which caused high overhaul costs...
  Solution:
  CJC™ Fine Filter HDU 15/25 P

• Oil from Washing Water
  Tunnel furnace with downstream washing bath
  Washing Bath - Quench Oil
  Nedschroef Altena, Germany
  ASIN5111-UK
  When quenching small parts in high quantities, high volume of oil is carried into the washing oil during the cleaning process...
  Solution:
  CJC™ Filter Separator PTU1 27/108 P

11.11.2009

• Grundfos Hydraulic Presses
  Grundfos A/S, Bjerringbro, Denmark
  Hydraulic Oil - ASIN5107-UK
  Oil filled with oxidation by-products creating daily problems for the presses, causing unplanned breakdowns
  Solution:
  CJC™ Fine Filters LG 15/25 L
  CJC™ Fine Filters HDU 15/25 P

25.09.2009

• Cooling Tower Gearbox
  Major UK Power Plant
  Gear Oil - ASIN5108-UK
  High level of contamination causing frequent and unscheduled gearbox overhauls
  Solution:
  CJC™ Fine Filter HDU 15/25 PV

25.09.2009

• Main Steam Turbine, Nuclear Power Plant
  C.N. Vandellós II Tarragona, Spain
  Lube Oil - ASIN5109-UK
  Water ingress through the oil seal resulted in moisture in the oil, which might damage the turbine.
  Solution:
  CJC™ Filter Separator PTU3 5x27/108 N &
  CJC™ Filter Separator PTU3 27/108 GP

• Steel Plates, Press Machine
  Toyota Corporation, Japan
  Wash Oil - ASIN5075-UK
  The number of steel plates not meeting the required quality due to contaminated oil had to be minimized
  Solution:
  CJC™ Fine Filter HDU 727/108

• Combined Heat & Power Plant, CHP, CATERPILLAR
  E-ON Danmark A/S
  Gas Engine Oil (GEO) - ASIN5104-UK
  Short oil change intervals, too high viscosity
  Solution:
  CJC™ Fine Filter 2xHDU 27/27 PV

• Combined Heat & Power Plant, CHP, MAN
  E-ON Danmark A/S
  Gas Engine Oil (GEO) - ASIN5105-UK
  Short oil change intervals, high viscosity, TAN, oxidation, nitration and IpH
  Solution:
  CJC™ Fine Filter 2xHDU 27/27 PV

• Paper Machine, Super Calender, Top Rol
  SCA Graphic Sundsvall AG Sweden
  Hydraulic Oil - ASIN5106-UK
  Our Customer states:
  "The oil life time could be prolonged. The valve problems disappeared when the amount of sludge and varnish was reduced. Comparison of valves before and after the filtration showed positive results.
  Solution:
  CJC™ Fine Filter HDU 27/54 P

• Symons Crushers,
  Sishen Iron Ore, South Africa
  Gear Oil - ASIN5101-UK
  Our Customer states:
  "The CJC™ Filter will release benefits as reduced downtime for maintenance, greatly reduced wear and consequent failures, increased availability, utilisation and production. All together, this results in extended oil life time."
  Solution:
  CJC™ Filter Separator PTU3 27/108 P

• MAN Engine, Hydraulic Control, Fuel Injection Pump and 
  Exhaust Valves
  Hydraulic Oil - ASMA7029-UK
  Our Customer states:
  “Nothing but the installation of the CJC™ Fine Filters enabled us to meet the requirements of the ME-hydraulic system.”
  Solution:
  CJC™ Fine Filter HDU 427/81 MZ

• Wärtsila Main Engine, Platform Supply Vessel
  Lube Oil - ASMA7028-UK
  Ever since they were new, the engines have had problems with high levels of insolubles (0.7 to 1.0% wt), and with the engines getting very dirty inside.
  Solution:
  CJC™ Fine Filter HDU 27/81

• Production of Sealing Rings for Hydraulic Systems
  Honing Oil / Lapping Oil - ASIN5103-UK
  Abresive fine particles do not settle even after several days, and if the reused oil is not clean enough, problems may occur during lapping.
  Solution:
  CJC™ Fine Filter HDU 27/54 MZ

• Cap Forming Press, Lubricating System
  Lube Oil - ASIN5102-UK
  Particle contamination was creating serious problems of excessive wear to the press components. The engineering department of IN.CAM. was not satisfied with the high maintenance costs and production lost due to unplanned breakdowns.
  Solution:
  CJC™ Fine Filter HDU 15/25 MZ

30.04.2009

• Siemens Steam Turbine, 643 MW Turbine Oil System
  Turbine Oil - ASIN5099-UK
  In the turbine system the oil is contaminated with water and oil degradation products (varnish, oxidation, resin/sludge). Varnish formation causes sticking valves and leads to unit tripping resulting in lost production and unexpected maintenance costs.
  Solution:
  CJC™ Filter Separators 10xPTU3 27/108 GP 
  CJC™ Oil Absorb Systems

24.11.2008

• Quench Bath, Continuous Quenching Line for Screws, Śrubex Poland
  Quench Oil - ASIN5090-UK
  The consequence of varnish deposits was frequent occurrence of blocked orifices and de-creasing efficiency of the heat exchangers, resulting in unplanned stops and costly loss of production.
  Solution:
  CJC™ Fine Filter HDU 427/81 MZ
  
  

17.11.2008

• STORK Plastic Injection Moulder, Bianor Poland
  Hydraulic Oil - ASIN5079-UK
  "Maintenance costs have been significantly reduced due to reduced down-time. Furthermore, there has been no need for removing resin deposits from the proportional valves and no leaking has been reported"...
  Solution:
  CJC™ Fine Filter LG 15/25 L...

17.11.2008

• Tap Changer on a 30 MVA transformer, Rafmagnsveitur Ríkisins RARIK, Rimakot, Iceland, Transformer Oil - ASIN5100-UK
  Every time the tap changer switches position, particles are created by sparks, that burn and oxidize the oil. The particles cause wear on the moving parts of the tap changer, and they may block for switching or destroy the contact areas, when they adhere...
  Solution:
  CJC™ Fine Filter HDU 15/25 PV...

11.09.2008

• Thermal Oil Plant, Pharmaceutical Production, Shasun Pharma Solutions Ltd. (Annan), Scotland
  Heat Transfer Oil - ASIN5098-UK
  From an initial moisture content of 500 ppm, the CJC™ AK Filter Inserts were able not only to absorb moisture from the thermal oil, but also to trap moisture in the form of ice crystals. After 14 weeks in operation and several filter insert changes, the CJC™ Fine Filter 27/108 MZ had reduced the moisture to below 100 ppm...

20.08.2008

• Storage Tank, Diesel Engine Test Bed, Dino Bits
  Toromont Caterpillar, Canada
  Diesel Engine Lube Oil - ASIN5097-UK
  Toromont Caterpillar wanted to ship dry engines as a part of their environmental approach.
  Large savings were made by reducing quantity of disposed oil... 

25.06.2008

• Thermal Power Plant 1000 MW, Huntly
  16xCE863 pulverizer fuel worm driven gearboxes
  Gear Oil - ASIN5095-UK
  
  Comment from the Plant Performance Engineer:
  “The CJC™ Fine Filter went on to clean up another 4 gearboxes before blocking up! Impressive.�?

11.03.2008

• Crusher Lube Tanks, Gearbox
  Allis Chalmers Gyratory
  Lube Oil - ASIN5094-UK
  
  “This project successfully reduced the contamination level in the crusher to below the target cleanliness level. This has significant impact on the life of the wear components in the crushers."...

21.02.2008

• Precision Engineering, Metal Parts
  Reuse of 9,000 L of oil
  Annual saving: approx. 12,000 Euro
  Lube and Cutting Oil - ASIN5096-UK
  
  The machining processes lead to a high level of particle and water contamination, which means that the oil could only be reused for cooling...

20.02.2008

• Seismic System, Research Vessel
  Cleaning of bilge water
  OilAbsorb Filter - ASMA7027-UK
  
  The CJC™ Oil Absorb Filter does not let out bilge water containing more than 5 ppm and eliminate the danger of overboard outlet of oily water, regardless of the oil content...

28.01.2008

• Melamine Press, Maderera
  Manufacturing of chipboard and melamine coverings
  Hydraulic Oil - ASIN5093-UK
  
  The risk of production breakdowns due to the bad condition of the oil was minimized because of the 3 micron filtration efficiency and the high dirt holding capacity of the CJC™ Fine Filters...

18.01.2008

• Open Bath Quench Systems
  Hardening of Components
  Quench Oil - ASIN5092-UK
   
  The oil has a short lifetime due to degradation. Sludge leads to uneven hardening of the components, and the surface strength is reduced. Last but not least, so-called “black spots�? make regular and costly cleaning of oil reservoirs and quenched parts inevitable...

29.11.2007